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Ceramic and Pottery Defects 4: Defects Generated During Drying Operations

Drying operations relate to plastic formingincorporating built-in driers, the slip must
operations and casting operations. Forcedbe controlled as to particle size, specific
drying in controlled driers expeditesgravity, and viscosity. The slip must be in
production and guarantees continualthe flocculated state during filter pressing
controlled production flow.Driers are usuallyand subsequent operations. If not controlled,
built into automatic casting machines andthe ware may not dry properly after forming
roll forming machines. The drier is oftenand the operations can be drastically slowed
designed to accommodate the different stagesdown. Drier losses due to cracking or
of drying. Airflow is adjustable throughoutdistortion can be dramatic. Airflow control
the drier.When a piece of ceramic ware isby adjustable jets can eliminate
first formed, the particles are separated bylosses.Drying of cast ware is less critical
a water layer which can be easily and safelyexcept for automatic casting machines. Slip
removed. For that reason, excessive heat cancontrol is again the most important function
be supplied at this stage of drying.Once theto prevent loss.See the reference for more
particles touch, the process becomesinformation on the drying process, slip
diffusion controlled and the water moleculescontrol, and industrial driers.John T. Jones,
must move slowly through the bodyPh.D. (, a retired VP of R&D for Lenox China,
matrix.Finally, the last tightly held wateris author of detective & western novels,
must be removed.These last two steps requirenonfiction (business, scientific,
careful heat and humidity control in theengineering, humor), poetry, etc. Former
drier. Airflow must be controlled locally.editor of Ceramic Industry Magazine, Jones is
See Ceramics: Industrial Processing andExecutive Representative of International
Testing by John T. Jones and M. F. Berard.ForWealth Success. He calls himself "Taylor
automatic plastic forming operationsJones, the hack writer.



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