Concrete Pump Trucks & Safety In The Workplace

y dangerous thing that is seen in the concretehydraulic filter, motor oil filter, air filter and fuel
pumping industry from time to time is peoplefilter. Check all your hydraulic hoses and fittings,
having their arms, fingers, etc. amputated in theloose nuts and bolts, loose wires and fittings, etc.
field due to cleaning out the pump with their handsAlso, always keep an eye on your accumulator
while the pump motor is running. Remember,pressure. Don’t pump with low accumulator
never put any body part in the hopper, outletpressure. If you are running low on pressure,
valve or lubrication box while the pump is running.charge your accumulator according to your pump
Many of these amputations are caused becausemanufacturers guidelines. By maintaining your
the operator thinks that just because the remotepump you will be able to offer your customers
is off everything is all right. However, whatquality and well maintained equipment. Then down
happens is they press the stop button on thethe road if you decide to sell your pump
remote and then they stick their arm or hand intoyou’ll be happy you maintained it. Just keep
a moving part on the pump and then they lean upthis in mind. A well maintained pump gets top
against the pump or whatever and the remotedollar in the used concrete pumping market.
button is pushed on and their arm is chopped off.Check your hitch.
It happens just like that, fast!Once a guy told me that his pump came off his
Remember to read the pumptruck while driving down the freeway. No one was
manufacturer’s operating manual beforeinjured! But it could have been bad, very bad!
cleaning or repairing your concrete pump. If youCheck your hitch everyday.
have to service the pump and need to put yourWhere do I purchase washout bags?
hands near moving parts, always shut off theThe bags generally used are 3 mil contractor
pump engine and remove the key and make surebags. You can purchase them at hardware stores
all pressure is at zero.such as Home Depot, etc. Don’t use the
Most pumping companies will see a steady growthbasic garbage bags, they’re too thin. Make
in pump jobs due to the summer months ahead.sure you use the 3 mil bags. Only fill about1/4 to
This is a great time of year to service your1/3 of the bag or you won’t be able to lift
pumps and equipment. With more pump jobs itit.
means more money. Don’t forget toWhere do I buy bentonite slurry for the pump
invest back into your equipment. Don’t gethose?
out on a job and have a problem that could haveMost concrete pump operators agree the best
been avoided.slurry for the hose is bentonite clay. Bentonite
Check your hoses for wear spots, and holes insometimes can be a little hard to come by if you
the hose. Also, check the hose ends including thedon’t know where to purchase it. Look in
inside. Look for thin metal. Check your reduceryour yellow pages under clay. If you have no luck
and the ends of the reducers. Periodically lightlythere, try looking under Water Well Supplies or
tap your reducers with a hammer. You canDrilling Supplies. Bentonite is used for drilling
actually hear a very bright “ting” if the metalpurposes and you can generally buy it by the bag
is getting too worn. When this happens, replace it.or pallet. You can expect to spend between $5.00
Here’s a little side note. Did you hear aboutto $8.00 per 50 lb bag. You can also use
the guy who lost his vision due to the hose“cement” or “masonry fire clay”. You
exploding open in his face. His employer had nocan also check with your pump manufacturer and
workman’s comp and either did thesee if they offer pump hose slurry for sale. There
general contractor. Don’t gamble in thisare a few companies that sell slurry by individual
business. People can get injured and killed.packages. One small bag for each job. It can be a
Here’s a good habit to get into.little more money but some people really like it.
Start off with good hoses and clamps. WhenJust remember when you use slurry, pump it into
setting up a job, roll out the hose from one enda bag or someplace other than into the concrete
and when rolling it up, roll it from the other end.forms.
That way you can inspect both ends daily. If youI’ve noticed sometimes that the first 2 or
come across a bad hose, spray paint it to mark it3 concrete hoses from the pump moves a lot
and put it aside. Then either fix it, cut it into twowhile pumping. Is that normal? Yes, but try this. If
hoses, or throw it away. If the concrete hoseyou are using a smaller hose, for instance a 2 ½
clogs, a damaged or worn hose could burst withinch hose, start off with 25 ft. to 50 ft. of 3 inch
the possibility of causing property damage,hose and then add the 2 ½ inch for the
personal injury or even death. Same thing withremainder. The bigger hose will relieve some of
the reducers or elbows.. Don’t takethe pressure. If you are using a concrete grout
chances. Fix it or throw it away. Once again,pump with a 2 inch hose, try starting off with 25
invest in your equipment.ft. of 2 ½ inch. If you’re really noticing a
Pump Maintenance / When was the last time youlot of hose movement, slow down the concrete
changed your hydraulic oil?output. Don’t slow down the engine, just
Don’t forget to check your pumpsthe concrete volume. Always remember to keep
owner’s manual on when to change thethe hoses from being damaged by rubbing against
hydraulic fluid, motor oil and all your filters includingsharp objects such as corners, sharp rocks, etc.