How Do InkJet Printers Work

The printers utilizing inkjet technology were firstelectrostatic charge on each droplet. Charged
introduced in the late 1980s and since then havedroplets are separated by one or more uncharged
gained much popularity while growing in"guard droplets" to minimize electrostatic repulsion
performance and dropping in price. They are thebetween neighboring droplets. The charged
most common type of computer printers for thedroplets are then directed (deflected) to the
general consumer due to their low cost, highreceptor material to be printed by electrostatic
quality of output, capability of printing in vividdeflection plates, or are allowed to continue on
color, and ease of use. Each printer which worksundeflected to a collection gutter for reuse.
on inkjet technology places extremely smallContinuous inkjet is one of the oldest inkjet
droplets of ink onto paper to create a text or antechnologies in use and is fairly mature. One of its
image. In the personal and small businessadvantages is the very high velocity (~50 m/s)
computer market, inkjet printers currentlyof the ink droplets, which allows the ink drops to
predominate. Inkjets are usually inexpensive, quiet,be thrown a long distance to the target. Another
reasonably fast, and many models can produceadvantage is freedom from nozzle clogging as the
high quality output. Like most modernjet is always in use When printing is started, the
technologies, the present-day inkjet is built on thesoftware application sends the data to be printed
progress made by many earlier versions. Amongto the printer driver which translates the data into
many contributors, Epson, Hewlett-Packard anda format that the printer can understand and
Canon can claim a substantial share of credit forchecks to see that the printer is online and
the development of the modern inkjet technology.available to print. The data is sent by the driver
In the worldwide consumer market, fourfrom the computer to the printer via the
manufacturers account for the majority of inkjetconnection interface. The printer receives the
printer sales: Canon, Hewlett-Packard, Epson, anddata from the computer. It stores a certain
Lexmark. The typical inkjet printer usually includesamount of data in a buffer. The buffer can range
inkjet printhead assembly, paper feed assembly,from 512 KB random access memory (RAM) to
power supply, control circuitry and interface ports.16 MB RAM, depending on the printer model.
The inkjet printhead assembly contains severalBuffers are useful because they allow the
components. One of them is the printhead whichcomputer to finish with the printing process
is the core of the inkjet printer and contains aquickly, instead of having to wait for the actual
series of nozzles that are used to spray drops ofpage to print. If the inkjet printer has been idle for
ink. Another printhead component is the inkjeta period of time, it will normally go through a
cartridge or inkjet tank. Depending on theshort cleaning cycle to make sure that the print
manufacturer and model of the printer, inkheads are clean. Once the cleaning cycle is
cartridges come in various combinations, such ascomplete, the inkjet printer is ready to begin
separate black and color cartridges, color andprinting. The control circuitry activates the paper
black in a single cartridge or even a cartridge forfeed stepper motor.
each ink color. The cartridges of some inkjetThis engages the rollers, which feed a sheet of
printers include the print head itself. The printheadpaper from the paper tray / feeder into the
along with the inkjet cartridge/s are moved backprinter. A small trigger mechanism in the tray /
and forth across the paper by device called afeeder is depressed when there is paper in the
stepper motor using a special belt.tray or feeder. If the trigger is not depressed,
Some printers have an additional stepper motorthe inkjet printer lights up the "Out of Paper" LED
to park the print head assembly when the printerand sends an alert to the computer. Once the
is not in use which means that the print headpaper is fed into the inkjet printer and positioned
assembly is restricted from accidentally moving.at the start of the page, the print head stepper
The print head assembly uses a stabilizer bar tomotor uses the belt to move the print head
ensure that movement is precise and controlled.assembly across the page. The motor pauses for
One of the paper feed assembly components isthe merest fraction of a second each time that
the paper tray or/and paper feeder. Most inkjetthe print head sprays dots of ink on the page and
printers have a tray that the paper is loaded into.then moves a tiny bit before stopping again. This
The feeder typically snaps open at an angle onstepping happens so fast that it seems like a
the back of the printer, allowing the paper to becontinuous motion. Multiple dots are made at each
placed in it. Feeders generally do not hold as muchstop. It sprays the CMYK (cyan / magenta /
paper as a traditional paper tray. A set of rollersyellow / black) colors in precise amounts to make
pull the paper in from the tray or feeder andany other color imaginable. At the end of each
advance the paper when the print head assemblycomplete pass, the paper feed stepper motor
is ready for another pass after which anotheradvances the paper a fraction of an inch.
step motor powers the rollers to move the paperDepending on the inkjet printer model, the print
in the exact increment needed to ensure ahead is reset to the beginning side of the page,
continuous image is printed.or, in most cases, simply reverses direction and
While earlier printers often had an externalbegins to move back across the page as it prints.
transformer, most printers sold today use aThis process continues until the page is printed.
standard power supply that is incorporated intoThe time it takes to print a page can vary widely
the printer itself. A small but sophisticated amountfrom printer to printer. It will also vary based on
of circuitry is built into the printer to control all thethe complexity of the page and size of any
mechanical aspects of operation, as well asimages on the page. Once the printing is complete,
decode the information sent to the printer fromthe print heads are parked. The paper feed
the computer. It is connected to the computer bystepper motor spins the rollers to finish pushing
a cable through the interface port. The interfacethe completed page into the output tray.
port can be either parallel port, USB port or SCSIMost inkjet printers today use inkjet inks that are
port. The parallel port is still used by manyvery fast-drying, so that you can immediately
printers, but most newer printers use the USBpick up the sheet without smudging it. Compared
port. A few printers connect using a serial port orto earlier consumer-oriented printers, inkjet
small computer system interface (SCSI) port.printers have a number of advantages. They are
Different types of inkjet printers exist based onquieter in operation than impact dot matrix
the method they use to deliver the droplets ofprinters or daisywheel printers. They can print
ink. There are three main inkjet technologiesfiner, smoother details through higher printhead
currently used by printer manufacturers. Theresolution, and many inkjet printers with
thermal bubble technology used by manufacturersphotorealistic-quality color printing are widely
such as Canon and Hewlett Packard is commonlyavailable. In comparison to more expensive
referred to as bubble jet. In a thermal inkjettechnologies like thermal wax, dye sublimations,
printer, tiny resistors create heat, and this heatand laser printers, the inkjet printers have the
vaporizes ink to create a bubble.advantage of practically no warm-up time and
As the bubble expands, some of the ink is pushedlower cost per page (except when compared to
out of a nozzle onto the paper. When the bubblelaser printers).
collapses, a vacuum is created. This pulls more inkThe disadvantages of the inkjet printers include
into the print head from the cartridge. A typicalflimsy print heads (prone to clogging) and
bubble jet print head has 300 or 600 tiny nozzles,expensive inkjet cartridges. This typically leads
and all of them can fire a droplet simultaneously.value-minded consumers to consider laser printers
Thermal inkjet technology is used almostfor medium-to-high volume printer applications.
exclusively in the consumer inkjet printer market.Other disadvantages include ink bleeding, where
The ink used is usually water-based,ink is carried sideways away from the desired
pigment-based or dye-based but the print head islocation by the capillary effect; the result is a
produced usually at less cost than other ink jetmuddy appearance on some types of paper. Most
technologies. Contrary to the bubble jetinkjet printer manufacturers also sell special
technology, the piezoelectric technology, patentedclay-treated paper designed to reduce bleeding.
by Epson, uses piezo crystals. A crystal is locatedBecause the ink used in most inkjet cartridges
at the back of the ink reservoir of each nozzle.and ink tanks is water-soluble, care must be taken
The crystal receives a tiny electric charge thatwith inkjet-printed documents to avoid even the
causes it to vibrate. When the crystal vibratessmallest drop of water, which can cause severe
inward, it forces a tiny amount of ink out of the"blurring" or "running."
nozzle. When it vibrates out, it pulls some moreBesides the well known small inkjet printers for
ink into the reservoir to replace the ink sprayedhome and office, there is a market for
out.professional inkjet printers; some being for
The continuous inkjet method is usedpage-width format printing, and most being for
commercially for marking and coding of productswide format printing. "Page-width format" means
and packages. The first patent on the idea isthat the print width ranges from about 8.5" to
from 1867, by William Thomson. The first37". "Wide format" means that these are inkjet
commercial model was introduced in 1951 byprinters ranging in print width from 24" up to 15'.
Siemens. In continuous inkjet technology, aThe application of the page-width inkjet printers is
high-pressure pump directs liquid ink from afor printing high-volume business communications
reservoir through a microscopic nozzle, creating athat have a lesser need for flashy layout and
continuous stream of ink droplets. A piezoelectriccolor. Particularly with the addition of variable data
crystal causes the stream of liquid to break intotechnologies, the page-width inkjet printers are
droplets at regular intervals. The ink droplets areimportant in billing, tagging, and individualized
subjected to an electrostatic field created by acatalogs and newspapers. The application of most
charging electrode as they form. The field isof the wide format inkjet printers is for printing
varied according to the degree of drop deflectionadvertising graphics; a minor application is printing
desired. This results in a controlled, variableof designs by architects or engineers.