| Name and definition | | | | heat from industrial processes. |
| Robert Stirling was the inventor of the first | | | | A continuous combustion process can be used to |
| practical example of a closed cycle air engine in | | | | supply heat, so most types of emissions can be |
| 1816, and it was suggested by Fleeming Jenkin as | | | | reduced. |
| early as 1884 that all such engines should | | | | Most types of Stirling engines have the bearing |
| therefore generically be called Stirling engines. This | | | | and seals on the cool side of the engine, and they |
| naming proposal found little favour, and the | | | | require less lubricant and last longer than other |
| various types on the market continued to be | | | | reciprocating engine types. |
| known by the name of their individual designers or | | | | The engine mechanisms are in some ways simpler |
| manufacturers, e.g. Rider's, Robinson's or Heinrici's | | | | than other reciprocating engine types. No valves |
| (hot) air engine. In the 1940s, the Philips company | | | | are needed, and the burner system can be |
| was searching for a suitable name for its own | | | | relatively simple. |
| version of the 'air engine', which by that time it | | | | A Stirling engine uses a single-phase working fluid |
| had already been tested with other gases, | | | | which maintains an internal pressure close to the |
| eventually settling on 'Stirling engine' in April 1945. | | | | design pressure, and thus for a properly designed |
| However, nearly thirty years later Graham | | | | system the risk of explosion is low. In |
| Walker was still bemoaning the fact that such | | | | comparison, a steam engine uses a two-phase |
| terms as 'hot air engine' continued to be used | | | | gas/liquid working fluid, so a faulty relief valve can |
| interchangeably with 'Stirling engine' which itself | | | | cause an explosion. |
| was applied widely and indiscriminately. The | | | | In some cases, low operating pressure allows the |
| situation has now improved somewhat, at least in | | | | use of lightweight cylinders. |
| academic literature, and it is now generally | | | | They can be built to run quietly and without an air |
| accepted that 'Stirling engine' should refer | | | | supply, for air-independent propulsion use in |
| exclusively to a closed-cycle regenerative heat | | | | submarines. |
| engine with a permanently gaseous working fluid, | | | | They start easily (albeit slowly, after warmup) |
| where closed-cycle is defined as a thermodynamic | | | | and run more efficiently in cold weather, in |
| system in which the working fluid is permanently | | | | contrast to the internal combustion which starts |
| contained within the system and regenerative | | | | quickly in warm weather, but not in cold weather. |
| describes the use of a specific type of internal | | | | A Stirling engine used for pumping water can be |
| heat exchanger and thermal store, known as the | | | | configured so that the water cools the |
| regenerator. An engine working on the same | | | | compression space. This is most effective when |
| principle but using a liquid rather than gaseous fluid | | | | pumping cold water. |
| existed in 1931 and was called the Malone heat | | | | They are extremely flexible. They can be used as |
| engine. | | | | CHP (combined heat and power) in the winter and |
| It follows from the closed cycle operation that | | | | as coolers in summer. |
| the Stirling engine is an external combustion engine | | | | Waste heat is easily harvested (compared to |
| that isolates its working fluid from the energy | | | | waste heat from an internal combustion engine) |
| input supplied by an external heat source. There | | | | making Stirling engines useful for dual-output heat |
| are many possible implementations of the Stirling | | | | and power systems. |
| engine most of which fall into the category of | | | | Disadvantages |
| reciprocating piston engine. | | | | Size and cost issues |
| Functional description | | | | Stirling engine designs require heat exchangers for |
| The engine is designed so that the working gas is | | | | heat input and for heat output, and these must |
| generally compressed in the colder portion of the | | | | contain the pressure of the working fluid, where |
| engine and expanded in the hotter portion | | | | the pressure is proportional to the engine power |
| resulting in a net conversion of heat into work. An | | | | output. In addition, the expansion-side heat |
| internal Regenerative heat exchanger increases | | | | exchanger is often at very high temperature, so |
| the Stirling engine's thermal efficiency compared | | | | the materials must resist the corrosive effects of |
| to simpler hot air engines lacking this feature. | | | | the heat source, and have low creep |
| Key components | | | | (deformation). Typically these material |
| Cut-away diagram of a rhombic drive beta | | | | requirements substantially increase the cost of |
| configuration Stirling engine design: | | | | the engine. The materials and assembly costs for |
| Pink Hot cylinder wall | | | | a high temperature heat exchanger typically |
| Dark grey Cold cylinder wall (with coolant inlet | | | | accounts for 40% of the total engine cost. |
| and outlet pipes in yellow) | | | | All thermodynamic cycles require large |
| Dark green Thermal insulation separating the | | | | temperature differentials for efficient operation. In |
| two cylinder ends | | | | an external combustion engine, the heater |
| Light green Displacer piston | | | | temperature always equals or exceeds the |
| Dark blue Power piston | | | | expansion temperature. This means that the |
| Light blue Linkage crank and flywheels | | | | metallurgical requirements for the heater material |
| Not shown: Heat source and heat sinks. In this | | | | are very demanding. This is similar to a Gas |
| design the displacer piston is constructed without | | | | turbine, but is in contrast to an Otto engine or |
| a purpose-built regenerator. | | | | Diesel engine, where the expansion temperature |
| As a consequence of closed cycle operation the | | | | can far exceed the metallurgical limit of the engine |
| heat that drives a Stirling engine must be | | | | materials, because the input heat source is not |
| transmitted from a heat source to the working | | | | conducted through the engine, so engine materials |
| fluid by heat exchangers and finally to a heat sink. | | | | operate closer to the average temperature of |
| A Stirling engine system has at least one heat | | | | the working gas. |
| source, one heat sink and up to five heat | | | | Dissipation of waste heat is especially complicated |
| exchangers. Some types may combine or | | | | because the coolant temperature is kept as low |
| dispense with some of these. | | | | as possible to maximize thermal efficiency. This |
| Heat source | | | | increases the size of the radiators, which can |
| Point focus parabolic mirror with Stirling engine at | | | | make packaging difficult. Along with materials cost, |
| its center and its solar tracker at Plataforma Solar | | | | this has been one of the factors limiting the |
| de Almera (PSA) in Spain | | | | adoption of Stirling engines as automotive prime |
| The heat source may be combustion of a fuel | | | | movers. For other applications such as ship |
| and, since the combustion products do not mix | | | | propulsion and stationary microgeneration systems |
| with the working fluid (that is, external | | | | using combined heat and power (CHP) high power |
| combustion) and come into contact with the | | | | density is not required. |
| internal moving parts of the engine, a Stirling | | | | Power and torque issues |
| engine can run on fuels that would damage other | | | | Stirling engines, especially those that run on small |
| (that is, internal combustion) engines' internals, | | | | temperature differentials, are quite large for the |
| such as landfill gas which contains siloxane. | | | | amount of power that they produce (i.e., they |
| Some other suitable heat sources are | | | | have low specific power). This is primarily due to |
| concentrated solar energy, geothermal energy, | | | | the heat transfer coefficient of gaseous |
| nuclear energy, waste heat, or even biological. If | | | | convection which limits the heat flux that can be |
| the heat source is solar power, regular solar | | | | attained in a typical cold heat exchanger to about |
| mirrors and solar dishes may be used. Also, | | | | 500 W/(m2K), and in a hot heat exchanger to |
| fresnel lenses have been advocated to be used | | | | about 5005000 W/(m2K). Compared with internal |
| (for example, for planetary surface exploration). | | | | combustion engines, this makes it more challenging |
| Solar powered Stirling engines are becoming | | | | for the engine designer to transfer heat into and |
| increasingly popular, as they are a very | | | | out of the working gas. Increasing the |
| environmentally sound option for producing power. | | | | temperature differential and/or pressure allows |
| Also, some designs are economically attractive in | | | | Stirling engines to produce more power, assuming |
| development projects. | | | | the heat exchangers are designed for the |
| Recuperator | | | | increased heat load, and can deliver the |
| An optional heat exchanger is the recuperator | | | | convected heat flux necessary. |
| used when high efficiency is desired from | | | | A Stirling engine cannot start instantly; it literally |
| combustion fuel input to mechanical power output. | | | | needs to "warm up". This is true of all external |
| As the heater of a fuel-fired engine with high | | | | combustion engines, but the warm up time may |
| efficiency must operate at a nearly uniform high | | | | be longer for Stirlings than for others of this type |
| temperature, there is considerable heat loss from | | | | such as steam engines. Stirling engines are best |
| the combustion gases exiting the burner unless | | | | used as constant speed engines. |
| this can be cooled by preheating the air needed | | | | Power output of a Stirling tends to be constant |
| for combustion. Engines used within combined heat | | | | and to adjust it can sometimes require careful |
| and power systems can instead cool the exhaust | | | | design and additional mechanisms. Typically, |
| gases at the "cold" side of the engine. | | | | changes in output are achieved by varying the |
| Heater | | | | displacement of the engine (often through use of |
| In small, low power engines this may simply | | | | a swashplate crankshaft arrangement), or by |
| consist of the walls of the hot space(s) but | | | | changing the quantity of working fluid, or by |
| where larger powers are required a greater | | | | altering the piston/displacer phase angle, or in |
| surface area is needed in order to transfer | | | | some cases simply by altering the engine load. |
| sufficient heat. Typical implementations are internal | | | | This property is less of a drawback in hybrid |
| and external fins or multiple small bore tubes | | | | electric propulsion or "base load" utility generation |
| Designing Stirling engine heat exchangers is a | | | | where constant power output is actually desirable. |
| balance between high heat transfer with low | | | | Gas choice issues |
| viscous pumping losses and low dead space. With | | | | The used gas should have a low heat capacity, so |
| engines operating at high powers and pressures, | | | | that a given amount of transferred heat leads to |
| the heat exchangers on the hot side must be | | | | a large increase in pressure. Considering this issue, |
| made of alloys retaining considerable strength at | | | | helium would be the best gas because of its very |
| temperature and also not corrode or creep. | | | | low heat capacity. Air is a viable working fluid, but |
| Regenerator | | | | the oxygen in a highly pressurized air engine can |
| Main article: Regenerative heat exchanger | | | | cause fatal accidents caused by lubricating oil |
| In a Stirling engine, the regenerator is an internal | | | | explosions. Following one such accident Philips |
| heat exchanger and temporary heat store placed | | | | pioneered the use of other gases to avoid such |
| between the hot and cold spaces such that the | | | | risk of explosions. |
| working fluid passes through it first in one | | | | Hydrogen's low viscosity and high thermal |
| direction then the other. Its function is to retain | | | | conductivity make it the most powerful working |
| within the system that heat which would | | | | gas, primarily because the engine can run faster |
| otherwise be exchanged with the environment at | | | | than with other gases. However, due to hydrogen |
| temperatures intermediate to the maximum and | | | | absorption, and given the high diffusion rate |
| minimum cycle temperatures, thus enabling the | | | | associated with this low molecular weight gas, |
| thermal efficiency of the cycle to approach the | | | | particularly at high temperatures, H2 will leak |
| limiting Carnot efficiency defined by those maxima | | | | through the solid metal of the heater. Diffusion |
| and minima. | | | | through carbon steel is too high to be practical, |
| The primary effect of regeneration in a Stirling | | | | but may be acceptably low for metals such as |
| engine is to greatly increase the thermal efficiency | | | | aluminum, or even stainless steel. Certain ceramics |
| by 'recycling' internally heat which would otherwise | | | | also greatly reduce diffusion. Hermetic pressure |
| pass through the engine irreversibly. As a | | | | vessel seals are necessary to maintain pressure |
| secondary effect, increased thermal efficiency | | | | inside the engine without replacement of lost gas. |
| promises a higher power output from a given set | | | | For HTD engines, auxiliary systems may need to |
| of hot and cold end heat exchangers (since it is | | | | be added to maintain high pressure working fluid. |
| these which usually limit the engine's heat | | | | These systems can be a gas storage bottle or a |
| throughput), though, in practice this additional | | | | gas generator. Hydrogen can be generated by |
| power may not be fully realized as the additional | | | | electrolysis of water, the action of steam on red |
| "dead space" (unswept volume) and pumping loss | | | | hot carbon-based fuel, by gasification of |
| inherent in practical regenerators tends to have | | | | hydrocarbon fuel, or by the reaction of acid on |
| the opposite effect. | | | | metal. Hydrogen can also cause the embrittlement |
| The regenerator works like a thermal capacitor. | | | | of metals. Hydrogen is a flammable gas, which is a |
| The ideal regenerator has very high thermal | | | | safety concern, although the quantity used is |
| capacity, very low thermal conductivity parallel to | | | | very small, and it is arguably safer than other |
| fluid flow, very high thermal conductivity | | | | commonly used flammable gases. |
| perpendicular to fluid flow, almost no volume, and | | | | Most technically advanced Stirling engines, like |
| introduces no friction to the working fluid. As the | | | | those developed for United States government |
| regenerator approaches these ideal limits, Stirling | | | | labs, use helium as the working gas, because it |
| engine efficiency increases. | | | | functions close to the efficiency and power |
| The design challenge for a Stirling engine | | | | density of hydrogen with fewer of the material |
| regenerator is to provide sufficient heat transfer | | | | containment issues. Helium is inert, which removes |
| capacity without introducing too much additional | | | | all risk of flammability, both real and perceived. |
| internal volume ('dead space') or flow resistance, | | | | Helium is relatively expensive, and must be |
| both of which tend to reduce power and | | | | supplied as bottled gas. One test showed |
| efficiency. These inherent design conflicts are one | | | | hydrogen to be 5% (absolute) more efficient than |
| of many factors which limit the efficiency of | | | | helium (24% relatively) in the GPU-3 Stirling engine. |
| practical Stirling engines. A typical design is a stack | | | | The researcher Allan Organ demonstrated that a |
| of fine metal wire meshes, with low porosity to | | | | well-designed air engine is theoretically just as |
| reduce dead space, and with the wire axes | | | | efficient as a helium or hydrogen engine, but |
| perpendicular to the gas flow to reduce | | | | helium and hydrogen engines are several times |
| conduction in that direction and to maximize | | | | more powerful per unit volume. |
| convective heat transfer. | | | | Some engines use air or nitrogen as the working |
| The regenerator is the key component invented | | | | fluid. These gases have much lower power |
| by Robert Stirling and its presence distinguishes a | | | | density (which increases engine costs), but they |
| true Stirling engine from any other closed cycle | | | | are more convenient to use and they minimize |
| hot air engine. However, many engines with no | | | | the problems of gas containment and supply |
| apparent regenerator may still be correctly | | | | (which decreases costs). The use of compressed |
| described as Stirling engines as in the simple beta | | | | air in contact with flammable materials or |
| and gamma configurations with a 'loose fitting' | | | | substances such as lubricating oil, introduces an |
| displacer, the surfaces of the displacer and its | | | | explosion hazard, because compressed air |
| cylinder will cyclically exchange heat with the | | | | contains a high partial pressure of oxygen. |
| working fluid providing a significant regenerative | | | | However, oxygen can be removed from air |
| effect particularly in small, low-pressure engines. | | | | through an oxidation reaction or bottled nitrogen |
| The same is true of the passage connecting the | | | | can be used, which is nearly inert and very safe. |
| hot and cold cylinders of an alpha configuration | | | | Other possible lighter-than-air gases include: |
| engine. | | | | methane, and ammonia. |
| Cooler | | | | Applications |
| In small, low power engines this may simply | | | | It has been suggested that this section be split |
| consist of the walls of the cold space(s), but | | | | into a new article titled applications of the Stirling |
| where larger powers are required a cooler using a | | | | engine. (Discuss) |
| liquid like water is needed in order to transfer | | | | A desktop alpha Stirling engine. The working fluid |
| sufficient heat. | | | | in this engine is air. The hot heat exchange is the |
| Heat sink | | | | glass cylinder on the right, and the cold heat |
| The heat sink is typically the environment at | | | | exchanger is the finned cylinder on the top. This |
| ambient temperature. In the case of medium to | | | | engine uses a small alcohol burner (bottom right) |
| high power engines, a radiator is required to | | | | as a heat source |
| transfer the heat from the engine to the ambient | | | | Heating and cooling |
| air. Marine engines can use the ambient water. In | | | | If supplied with mechanical power, a Stirling engine |
| the case of combined heat and power systems, | | | | can function in reverse as a heat pump for |
| the engine's cooling water is used directly or | | | | heating or cooling. Experiments have been |
| indirectly for heating purposes. | | | | performed using wind power driving a Stirling |
| Alternatively, heat may be supplied at ambient | | | | cycle heat pump for domestic heating and air |
| and the heat sink maintained at a lower | | | | conditioning. In the late 1930s, the Philips |
| temperature by such means as cryogenic fluid | | | | Corporation of the Netherlands successfully utilized |
| (see Liquid nitrogen economy) or ice water. | | | | the Stirling cycle in cryogenic applications. |
| Configurations | | | | Combined heat and power |
| There are two major types of Stirling engines | | | | Thermal power stations on the electric grid use |
| that are distinguished by the way they move the | | | | fuel to produce electricity, however there are |
| air between the hot and cold sides of the cylinder: | | | | large quantities of waste heat produced which |
| The two piston alpha type design has pistons in | | | | often go unused. In other situations, high-grade |
| independent cylinders, and gas is driven between | | | | fuel is burned at high temperature for a low |
| the hot and cold spaces. | | | | temperature application. According to the second |
| The displacement type Stirling engines, known as | | | | law of thermodynamics, a heat engine can |
| beta and gamma types, use an insulated | | | | generate power from this temperature difference. |
| mechanical displacer to push the working gas | | | | In a CHP system, the high temperature primary |
| between the hot and cold sides of the cylinder. | | | | heat enters the Stirling engine heater, then some |
| The displacer is large enough to thermally insulate | | | | of the energy is converted to mechanical power |
| the hot and cold sides of the cylinder and displace | | | | in the engine, and the rest passes through to the |
| a large quantity of gas. It must have enough of a | | | | cooler, where it exits at a low temperature. The |
| gap between the displacer and the cylinder wall to | | | | "waste" heat actually comes from engine's main |
| allow gas to easily flow around the displacer. | | | | cooler, and possibly from other sources such as |
| Alpha Stirling | | | | the exhaust of the burner, if there is one. |
| An alpha Stirling contains two power pistons in | | | | In a combined heat and power (CHP) system, |
| separate cylinders, one hot and one cold. The hot | | | | mechanical or electrical power is generated in the |
| cylinder is situated inside the high temperature | | | | usual way, however, the waste heat given off by |
| heat exchanger and the cold cylinder is situated | | | | the engine is used to supply a secondary heating |
| inside the low temperature heat exchanger. This | | | | application. This can be virtually anything that uses |
| type of engine has a high power-to-volume ratio | | | | low temperature heat. It is often a pre-existing |
| but has technical problems due to the usually high | | | | energy use, such as commercial space heating, |
| temperature of the hot piston and the durability | | | | residential water heating, or an industrial process. |
| of its seals. In practice, this piston usually carries a | | | | The power produced by the engine can be used |
| large insulating head to move the seals away | | | | to run an industrial or agricultural process, which in |
| from the hot zone at the expense of some | | | | turn creates biomass waste refuse that can be |
| additional dead space. | | | | used as free fuel for the engine, thus reducing |
| Action of an alpha type Stirling engine | | | | waste removal costs. The overall process can be |
| The following diagrams do not show internal heat | | | | efficient and cost effective. |
| exchangers in the compression and expansion | | | | Disenco, a UK based company are going through |
| spaces, which are needed to produce power. A | | | | the final stages of development of their |
| regenerator would be placed in the pipe | | | | HomePowerPlant. Unlike other m-CHP appliances |
| connecting the two cylinders. The crankshaft has | | | | coming to market the HPP generates 3 kW of |
| also been omitted. | | | | electrical and 15 kW of thermal energy, making |
| 1. Most of the working gas is in contact with the | | | | this appliance suitable for both the domestic and |
| hot cylinder walls, it has been heated and | | | | SME markets. |
| expansion has pushed the cold piston to the | | | | WhisperGen, a New Zealand firm with offices in |
| bottom of its travel in the cylinder. The expansion | | | | Christchurch, has developed an "AC Micro |
| continues in the hot cylinder, which is 90 behind | | | | Combined Heat and Power" Stirling cycle engine. |
| the cold piston in its cycle, extracting more work | | | | These microCHP units are gas-fired central heating |
| from the hot gas. | | | | boilers which sell unused power back into the |
| 2. The gas is now at its maximum volume. The | | | | electricity grid. WhisperGen announced in 2004 |
| hot cylinder piston begins to move most of the | | | | that they were producing 80,000 units for the |
| gas into the cold cylinder, where it cools and the | | | | residential market in the United Kingdom. A |
| pressure drops. | | | | 20 unit trial in Germany started in 2006. |
| 3. Almost all the gas is now in the cold cylinder | | | | Solar power generation |
| and cooling continues. The cold piston, powered by | | | | Placed at the focus of a parabolic mirror a Stirling |
| flywheel momentum (or other piston pairs on the | | | | engine can convert solar energy to electricity with |
| same shaft) compresses the remaining part of | | | | an efficiency better than non-concentrated |
| the gas. | | | | photovoltaic cells, and comparable to |
| 4. The gas reaches its minimum volume, and it will | | | | Concentrated Photo Voltaics. On August 11, 2005, |
| now expand in the hot cylinder where it will be | | | | Southern California Edison announced an |
| heated once more, driving the hot piston in its | | | | agreement with Stirling Energy Systems to |
| power stroke. | | | | purchase electricity created using over 30,000 |
| The complete alpha type Stirling cycle | | | | Solar Powered Stirling Engines over a twenty year |
| Beta Stirling | | | | period sufficient to generate 850 MW of |
| A beta Stirling has a single power piston arranged | | | | electricity. These systems, on an 8,000 acre |
| within the same cylinder on the same shaft as a | | | | (19 km2) solar farm will use mirrors to direct and |
| displacer piston. The displacer piston is a loose fit | | | | concentrate sunlight onto the engines which will in |
| and does not extract any power from the | | | | turn drive generators. Construction is expected to |
| expanding gas but only serves to shuttle the | | | | begin on the farm in 2010, although there are |
| working gas from the hot heat exchanger to the | | | | disputes over the project due to concerns of |
| cold heat exchanger. When the working gas is | | | | environmental impact on animals living on the site. |
| pushed to the hot end of the cylinder it expands | | | | Stirling cryocoolers |
| and pushes the power piston. When it is pushed | | | | Any Stirling engine will also work in reverse as a |
| to the cold end of the cylinder it contracts and | | | | heat pump; when a motion is applied to the shaft, |
| the momentum of the machine, usually enhanced | | | | a temperature difference appears between the |
| by a flywheel, pushes the power piston the other | | | | reservoirs. The essential mechanical components |
| way to compress the gas. Unlike the alpha type, | | | | of a Stirling cryocooler are identical to a Stirling |
| the beta type avoids the technical problems of | | | | engine. In both the engine and the heat pump, |
| hot moving seals. | | | | heat flows from the expansion space to the |
| Action of a beta type Stirling engine | | | | compression space; however, input work is |
| Again, the following diagrams do not show internal | | | | required in order for heat to flow against a |
| heat exchangers or a regenerator, which would | | | | thermal gradient, specifically when the |
| be placed in the gas path around the displacer. | | | | compression space is hotter than the expansion |
| 1. Power piston (dark grey) has compressed the | | | | space. The external side of the expansion-space |
| gas, the displacer piston (light grey) has moved so | | | | heat exchanger may be placed inside a thermally |
| that most of the gas is adjacent to the hot heat | | | | insulated compartment such as a vacuum flask. |
| exchanger. | | | | Heat is in effect pumped out of this |
| 2. The heated gas increases in pressure and | | | | compartment, through the working gas of the |
| pushes the power piston to the farthest limit of | | | | cryocooler and into the compression space. The |
| the power stroke. | | | | compression space will be above ambient |
| 3. The displacer piston now moves, shunting the | | | | temperature, and so heat will flow out into the |
| gas to the cold end of the cylinder. | | | | environment. |
| 4. The cooled gas is now compressed by the | | | | One of their modern uses is in cryogenics, and to |
| flywheel momentum. This takes less energy, since | | | | a lesser extent, refrigeration. At typical |
| when it is cooled its pressure dropped. | | | | refrigeration temperatures, Stirling coolers are |
| The complete beta type Stirling cycle | | | | generally not economically competitive with the |
| Gamma Stirling | | | | less expensive mainstream Rankine cooling |
| A gamma Stirling is simply a beta Stirling in which | | | | systems, even though they are typically 20% |
| the power piston is mounted in a separate | | | | more energy efficient. However, below about |
| cylinder alongside the displacer piston cylinder, but | | | | 40 to 30 C, Rankine cooling is not effective |
| is still connected to the same flywheel. The gas in | | | | because there are no suitable refrigerants with |
| the two cylinders can flow freely between them | | | | boiling points this low. Stirling cryocoolers are able |
| and remains a single body. This configuration | | | | to "lift" heat down to 200 C (73 K), which is |
| produces a lower compression ratio but is | | | | sufficient to liquefy air (oxygen, nitrogen and |
| mechanically simpler and often used in | | | | argon). They can go as low as 4060 K, |
| multi-cylinder Stirling engines. | | | | depending on the particular design. Cryocoolers for |
| Other types | | | | this purpose are more or less competitive with |
| Other Stirling configurations continue to interest | | | | other cryocooler technologies. The coefficient of |
| engineers and inventors. Tom Peat conceived of a | | | | performance at cryogenic temperatures is |
| configuration that he likes to call a "Delta" type, | | | | typically 0.040.05 (corresponding to a 45% |
| although currently this designation is not widely | | | | efficiency). Empirically, the devices show a linear |
| recognized, having a displacer and two power | | | | trend, where typically the COP = 0.0015 Tc |
| pistons, one hot and one cold. | | | | 0.065, where Tc is the cryogenic temperature. At |
| There is also the rotary Stirling engine which | | | | these temperatures, solid materials have lower |
| seeks to convert power from the Stirling cycle | | | | values for specific heat, so the regenerator must |
| directly into torque, similar to the rotary | | | | be made out of unexpected materials, such as |
| combustion engine. No practical engine has yet | | | | cotton.[citation needed] |
| been built but a number of concepts, models and | | | | The first Stirling cycle cryocooler was developed |
| patents have been produced, such as the | | | | at Philips in the 1950s and commercialized in such |
| Quasiturbine engine. | | | | places as liquid air production plants. The Philips |
| Another alternative is the Fluidyne engine (Fluidyne | | | | Cryogenics business evolved until it was split off in |
| heat pump), which use hydraulic pistons to | | | | 1990 to form the Stirling Cryogenics BV, The |
| implement the Stirling cycle. The work produced | | | | Netherlands. This company is still active in the |
| by a Fluidyne engine goes into pumping the liquid. | | | | development and manufacturing of Stirling |
| In its simplest form, the engine contains a working | | | | cryocoolers and cryogenic cooling systems. |
| gas, a liquid and two non-return valves. | | | | A wide variety of smaller size Stirling cryocoolers |
| The Ringbom engine concept published in 1907 has | | | | are commercially available for tasks such as the |
| no rotary mechanism or linkage for the displacer. | | | | cooling of electronic sensors and sometimes |
| This is instead driven by a small auxiliary piston, | | | | microprocessors. For this application, Stirling |
| usually a thick displacer rod, with the movement | | | | cryocoolers are the highest performance |
| limited by stops. | | | | technology available, due to their ability to lift heat |
| Free piston engines | | | | efficiently at very low temperatures. They are |
| Various Free-Piston Stirling Configurations... F."free | | | | silent, vibration-free, and can be scaled down to |
| cylinder", G. Fluidyne, H. "double-acting" Stirling | | | | small sizes, and have very high reliability and low |
| (typically 4 cylinders) | | | | maintenance. As of 2009, cryocoolers are |
| "Free piston" Stirling engines include those with | | | | considered to be the only commercially successful |
| liquid pistons and those with diaphragms as | | | | Stirling devices.[citation needed] |
| pistons. In a "free piston" device, energy may be | | | | Heat pump |
| added or removed by an electrical linear | | | | A Stirling heat pump is very similar to a Stirling |
| alternator, pump or other coaxial device. This | | | | cryocooler, the main difference being that it |
| sidesteps the need for a linkage, and reduces the | | | | usually operates at room temperature and its |
| number of moving parts. In some designs friction | | | | principal application to date is to pump heat from |
| and wear are nearly eliminated by the use of | | | | the outside of a building to the inside, thus cheaply |
| non-contact gas bearings or very precise | | | | heating it. |
| suspension through planar springs. | | | | As with any other Stirling device, heat flows from |
| In the early 1960s, W.T. Beale invented a free | | | | the expansion space to the compression space; |
| piston version of the Stirling engine in order to | | | | however, in contrast to the Stirling engine, the |
| overcome the difficulty of lubricating the crank | | | | expansion space is at a lower temperature than |
| mechanism. While the invention of the basic free | | | | the compression space, so instead of producing |
| piston Stirling engine is generally attributed to | | | | work, an input of mechanical work is required by |
| Beale, independent inventions of similar types of | | | | the system (in order to satisfy the second law of |
| engines were made by E.H. Cooke-Yarborough | | | | thermodynamics). When the mechanical work for |
| and C. West at the Harwell Laboratories of the | | | | the heat pump is provided by a second Stirling |
| UKAERE. G.M. Benson also made important early | | | | engine, then the overall system is called a |
| contributions and patented many novel free-piston | | | | "heat-driven heatpump". |
| configurations. | | | | The expansion side of the heat pump is thermally |
| What appears to be the first mention of a Stirling | | | | coupled to the heat source, which is often the |
| cycle machine using freely moving components is | | | | external environment. The compression side of |
| a British patent disclosure in 1876. This machine | | | | the Stirling device is placed in the environment to |
| was envisaged as a refrigerator (i.e., the reversed | | | | be heated, for example a building, and heat is |
| Stirling cycle). The first consumer product to utilize | | | | "pumped" into it. Typically there will be thermal |
| a free piston Stirling device was a portable | | | | insulation between the two sides so there will be a |
| refrigerator manufactured by Twinbird | | | | temperature rise inside the insulated space. |
| Corporation of Japan and offered in the US by | | | | Heat pumps are by far the most energy-efficient |
| Coleman in 2004. | | | | types of heating systems. Stirling heat pumps also |
| Thermoacoustic cycle | | | | often have a higher coefficient of performance |
| Thermoacoustic devices are very different from | | | | than conventional heat pumps. To date, these |
| Stirling devices, although the individual path | | | | systems have seen limited commercial use; |
| travelled by each working gas molecule does | | | | however, use is expected to increase along with |
| follow a real Stirling cycle. These devices include | | | | market demand for energy conservation, and |
| the thermoacoustic engine and thermoacoustic | | | | adoption will likely be accelerated by technological |
| refrigerator. High-amplitude acoustic standing | | | | refinements. |
| waves cause compression and expansion | | | | Marine engines |
| analogous to a Stirling power piston, while | | | | The Swedish shipbuilder Kockums has built 8 |
| out-of-phase acoustic travelling waves cause | | | | successful Stirling powered submarines since the |
| displacement along a temperature gradient, | | | | late 1980s. They carry compressed oxygen to |
| analogous to a Stirling displacer piston. Thus a | | | | allow fuel combustion whilst submerged that |
| thermoacoustic device typically does not have a | | | | provides heat for the Stirling engine. They are |
| displacer, as found in a beta or gamma Stirling. | | | | currently used on submarines of the Gotland and |
| History | | | | Sdermanland classes. They are the first |
| Illustration to Robert Stirling's 1816 patent | | | | submarines in the world to feature a Stirling |
| application of the air engine design which later | | | | engine air-independent propulsion (AIP) system, |
| came to be known as the Stirling Engine | | | | which extends their underwater endurance from a |
| The Stirling engine (or Stirling's air engine as it was | | | | few days to two weeks. This capability has |
| known at the time) was invented and patented | | | | previously only been available with nuclear |
| by Robert Stirling in 1816. It followed earlier | | | | powered submarines. |
| attempts at making an air engine but was | | | | A similar system also powers the Japanese Sry |
| probably the first to be put to practical use when | | | | class submarine. |
| in 1818 an engine built by Stirling was employed | | | | Nuclear power |
| pumping water in a quarry. The main subject of | | | | There is a potential for nuclear-powered Stirling |
| Stirling's original patent was a heat exchanger | | | | engines in electric power generation plants. |
| which he called an "economiser" for its | | | | Replacing the steam turbines of nuclear power |
| enhancement of fuel economy in a variety of | | | | plants with Stirling engines might simplify the plant, |
| applications. The patent also described in detail the | | | | yield greater efficiency, and reduce the |
| employment of one form of the economiser in his | | | | radioactive byproducts. A number of breeder |
| unique closed-cycle air engine design in which | | | | reactor designs use liquid sodium as coolant. If the |
| application it is now generally known as a | | | | heat is to be employed in a steam plant, a water |
| 'regenerator'. Subsequent development by Robert | | | | sodium heat exchanger is required, which raises |
| Stirling and his brother James, an engineer, | | | | some concern as sodium reacts violently with |
| resulted in patents for various improved | | | | water. A Stirling engine eliminates the need for |
| configurations of the original engine including | | | | water anywhere in the cycle. |
| pressurization which had by 1843 sufficiently | | | | United States government labs have developed a |
| increased power output to drive all the machinery | | | | modern Stirling engine design known as the Stirling |
| at a Dundee iron foundry. | | | | Radioisotope Generator for use in space |
| Though it has been disputed it is widely supposed | | | | exploration. It is designed to generate electricity |
| that as well as saving fuel the inventors were | | | | for deep space probes on missions lasting |
| motivated to create a safer alternative to the | | | | decades. The engine uses a single displacer to |
| steam engines of the time, whose boilers | | | | reduce moving parts and uses high energy |
| frequently exploded causing many injuries and | | | | acoustics to transfer energy. The heat source is a |
| fatalities. The need for Stirling engines to run at | | | | dry solid nuclear fuel slug and the heat sink is |
| very high temperatures to maximize power and | | | | space itself. |
| efficiency exposed limitations in the materials of | | | | Automotive engines |
| the day and the few engines that were built in | | | | It is often claimed that the Stirling engine has too |
| those early years suffered unacceptably frequent | | | | low a power/weight ratio, too high a cost, and |
| failures (albeit with far less disastrous | | | | too long a starting time for automotive |
| consequences than a boiler explosion) - for | | | | applications. They also have complex and |
| example, the Dundee foundry engine was | | | | expensive heat exchangers. A Stirling cooler must |
| replaced by a steam engine after three hot | | | | reject twice as much heat as an Otto engine or |
| cylinder failures in four years. | | | | Diesel engine radiator. The heater must be made |
| Later nineteenth century | | | | of stainless steel, exotic alloy or ceramic to |
| A typical late nineteenth/early twentieth century | | | | support high heater temperatures needed for high |
| water pumping engine by the Rider-Ericsson | | | | power density, and to contain hydrogen gas that |
| Engine Company | | | | is often used in automotive Stirlings to maximize |
| Subsequent to the failure of the Dundee foundry | | | | power. The main difficulties involved in using the |
| engine there is no record of the Stirling brothers | | | | Stirling engine in an automotive application are |
| having any further involvement with air engine | | | | startup time, acceleration response, shutdown |
| development and the Stirling engine never again | | | | time, and weight, not all of which have |
| competed with steam as an industrial scale power | | | | ready-made solutions. However, a modified Stirling |
| source (steam boilers were becoming safer and | | | | engine has been recently introduced that uses |
| steam engines more efficient, thus presenting less | | | | concepts taken from a patented |
| of a target to rival prime movers). However, | | | | internal-combustion engine with a sidewall |
| from about 1860 smaller engines of the Stirling | | | | combustion chamber (U.S. patent 7,387,093) that |
| hot air type were produced in substantial numbers | | | | promises to overcome the deficient |
| finding applications wherever a reliable source of | | | | power-density and specific-power problems, as |
| low to medium power was required, such as | | | | well as the slow acceleration-response problem |
| raising water or providing air for church organs. | | | | inherent in all Stirling engines. However, it could be |
| These generally operated at lower temperatures | | | | possible to use these in co-generation systems |
| so as not to tax available materials, so were | | | | that use waste heat from a conventional piston |
| relatively inefficient. But their selling point was that, | | | | or gas turbine engine's exhaust and use this either |
| unlike a steam engine, they could be operated | | | | to power the ancillaries (eg: the alternator) or |
| safely by anybody capable of managing a fire. | | | | even as a turbo-compound system that adds |
| Several types remained in production beyond the | | | | power and torque to the crankshaft. |
| end of the century, but apart from a few minor | | | | At least two automobiles exclusively powered by |
| mechanical improvements the design of the | | | | Stirling engines were developed by NASA, as well |
| Stirling engine in general stagnated during this | | | | as earlier projects by the Ford Motor Company |
| period. | | | | and American Motors Corporation. The NASA |
| Twentieth century revival | | | | vehicles were designed by contractors and |
| During the early part of the twentieth century the | | | | designated MOD I and MOD II. The MOD II |
| role of the Stirling engine as a "domestic motor" | | | | replaced the normal spark-ignition engine in a 1985 |
| was gradually taken over by the electric motor | | | | 4-door Chevrolet Celebrity Notchback. In the 1986 |
| and small internal combustion engines. By the late | | | | MOD II Design Report (Appendix A) the results |
| 1930s it was largely forgotten, only produced for | | | | show that highway gas mileage was increased |
| toys and a few small ventilating fans. At this time | | | | from 40 to 58 mpg and urban mileage from 26 |
| Philips was seeking to expand sales of its radios | | | | to 33 mpg with no change in vehicle gross |
| into areas where electricity was unavailable and | | | | weight. Startup time in the NASA vehicle maxed |
| the supply of batteries uncertain. Philips' | | | | out at 30 seconds,[citation needed] while Ford's |
| management decided that a low-power portable | | | | research vehicle used an internal electric heater to |
| generator would facilitate such sales and tasked a | | | | jump-start the vehicle, allowing it to start in only a |
| group of engineers at the company's research lab | | | | few seconds. |
| in Eindhoven to evaluate alternatives. | | | | Electric vehicles |
| After a systematic comparison of various prime | | | | Many people believe that Stirling engines as part |
| movers, the Stirling engine's quiet operation (both | | | | of a hybrid electric drive system can bypass all of |
| audibly and in terms of radio interference) and | | | | the perceived design challenges or disadvantages |
| ability to run on a variety of heat sources | | | | of a non-hybrid Stirling automobile. |
| (common lamp oil "cheap and available | | | | In November 2007, a prototype hybrid car using |
| everywhere" was favoured), the team picked | | | | solid biofuel and a Stirling engine was announced |
| Stirling. They were also aware that, unlike steam | | | | by the Precer project in Sweden. |
| and internal combustion engines, virtually no | | | | The Manchester Union Leader reports that Dean |
| serious development work had been carried out | | | | Kamen has developed a series plug-in hybrid car |
| on the Stirling engine for many years and | | | | using a Ford Think. DEKA, Kamen's technology |
| asserted that modern materials and know-how | | | | company in the Manchester Millyard, has recently |
| should enable great improvements. | | | | demonstrated an electric car, the DEKA Revolt, |
| Philips MP1002CA Stirling generator of 1951 | | | | that can go approximately 60 miles (97 km) on |
| Encouraged by their first experimental engine, | | | | a single charge of its lithium battery. |
| which produced 16 W of shaft power from a | | | | Aircraft engines |
| bore and stroke of 30mm 25mm, Philips began a | | | | Stirling engines may hold theoretical promise as |
| development program. This work continued | | | | aircraft engines, if high power density and low |
| throughout World War II and by the late 1940s | | | | cost can be achieved. They are quieter, less |
| handed over the Type 10 to Philips' subsidiary | | | | polluting, gain efficiency with altitude due to lower |
| Johan de Witt in Dordrecht to be "productionised" | | | | ambient temperatures, are more reliable due to |
| and incorporated into a generator set. The result, | | | | fewer parts and the absence of an ignition |
| rated at 200 W from a bore and stroke of 55 | | | | system, produce much less vibration (airframes |
| mm x 27 mm, was designated MP1002CA | | | | last longer) and safer, less explosive fuels may be |
| (known as the "Bungalow set"). Production of an | | | | used. However, the Stirling engine often has low |
| initial batch of 250 began in 1951, but it became | | | | power density compared to the commonly used |
| clear that they could not be made at a | | | | Otto engine and Brayton cycle gas turbine. This |
| competitive price and the advent of transistor | | | | issue has been a point of contention in |
| radios with their much lower power requirements | | | | automobiles, and this performance characteristic is |
| meant that the original rationale for the set was | | | | even more critical in aircraft engines. |
| disappearing. Approximately 150 of these sets | | | | Low temperature difference engines |
| were eventually produced. Some found their way | | | | A low temperature difference Stirling Engine |
| into university and college engineering | | | | shown here running on the heat from a warm |
| departments around the world giving generations | | | | hand |
| of students a valuable introduction to the Stirling | | | | A low temperature difference (Low Delta T, or |
| engine. | | | | LTD) Stirling engine will run on any low |
| Philips went on to develop experimental Stirling | | | | temperature differential, for example the |
| engines for a wide variety of applications and | | | | difference between the palm of a hand and room |
| continued to work in the field until the late 1970s, | | | | temperature or room temperature and an ice |
| but only achieved commercial success with the | | | | cube. A record of only 0.5 K was achieved in |
| 'reversed Stirling engine' cryocooler. They did | | | | 1990. See which also shows an animated drawing |
| however take out a large number of patents and | | | | of this type. Usually they are designed in a |
| amass a wealth of information which they licensed | | | | gamma configuration, for simplicity, and without a |
| to other companies and which formed the basis | | | | regenerator, although some have slits in the |
| of much of the development work in the modern | | | | displacer typically made of foam, for partial |
| era. | | | | regeneration. They are typically unpressurized, |
| Towards the end of the century, several | | | | running at pressure close to 1 atmosphere. The |
| companies developed research prototypes of | | | | power produced is less than 1 W, and they are |
| medium-power engines and in some cases small | | | | intended for demonstration purposes only. They |
| production series. A mass market was never | | | | are sold as toys and educational models. |
| achieved because the unit costs were very high | | | | Larger (typically 1 m square) low temperature |
| and some technical problems remained unsolved. | | | | engines have been built for pumping water using |
| Now in the twenty-first century, some | | | | direct sunlight with minimal or no magnification. |
| commercial success is starting to become feasible, | | | | Other recent applications |
| notably with combined heat and power units. | | | | Acoustic Stirling Heat Engine |
| In the field of low-power engines, many plans, kits | | | | Los Alamos National Laboratory has developed an |
| and finished engines are available commercially. | | | | "Acoustic Stirling Heat Engine" with no moving |
| Apart from traditional small models and some | | | | parts. It converts heat into intense acoustic |
| larger machines for real use, a new type was | | | | power which (quoted from given source) "can be |
| introduced in the 1980s: the low-temperature flat | | | | used directly in acoustic refrigerators or |
| plate type. | | | | pulse-tube refrigerators to provide heat-driven |
| Theory | | | | refrigeration with no moving parts, or ... to |
| Main article: Stirling cycle | | | | generate electricity via a linear alternator or other |
| A pressure/volume graph of the idealized Stirling | | | | electro-acoustic power transducer". |
| cycle | | | | MicroCHP |
| The idealised Stirling cycle consists of four | | | | WhisperGen, a New Zealand based company has |
| thermodynamic processes acting on the working | | | | developed stirling engines that can be powered by |
| fluid: | | | | natural gas or diesel. Recently an agreement has |
| Isothermal Expansion. The expansion-space and | | | | been signed with Mondragon Corporacin |
| associated heat exchanger are maintained at a | | | | Cooperativa, a Spanish firm, to produce |
| constant high temperature, and the gas | | | | WhisperGen's microCHP and make them available |
| undergoes near-isothermal expansion absorbing | | | | for the domestic market in Europe. Some time |
| heat from the hot source. | | | | ago E.ON UK announced a similar initiative for the |
| Constant-Volume (known as isovolumetric or | | | | UK. Stirling engines would supply the client with hot |
| isochoric) heat-removal. The gas is passed through | | | | water, space heating and a surplus electric power |
| the regenerator, where it cools transferring heat | | | | that could be fed back into the electric grid. |
| to the regenerator for use in the next cycle. | | | | However the preliminary results of an Energy |
| Isothermal Compression. The compression space | | | | Saving Trust review of the performance of the |
| and associated heat exchanger are maintained at | | | | WhisperGen microCHP units suggested that their |
| a constant low temperature so the gas | | | | advantages were marginal at best in most homes. |
| undergoes near-isothermal compression rejecting | | | | However another author shows that that Stirling |
| heat to the cold sink | | | | engined microgeneration is the most cost |
| Constant-Volume (known as isovolumetric or | | | | effective of various microgeneration technologies |
| isochoric) heat-addition. The gas passes back | | | | in terms of reducing CO2. |
| through the regenerator where it recovers much | | | | Chip cooling |
| of the heat transferred in 2 to 3, heating up on | | | | MSI (Taiwan) recently developed a miniature |
| its way to the expansion space. | | | | Stirling engine cooling system for personal |
| Theoretical thermal efficiency equals that of the | | | | computer chips that uses the waste heat from |
| hypothetical Carnot cycle - i.e. the highest | | | | the chip to drive a fan. |
| efficiency attainable by any heat engine. However, | | | | Alternatives |
| though it is useful for illustrating general principles, | | | | Alternative thermal energy harvesting devices |
| the text book cycle it is a long way from | | | | include the Thermogenerator. Thermogenerators |
| representing what is actually going on inside a | | | | allow less efficient conversion (5-10%) but may |
| practical Stirling engine and should not be regarded | | | | be useful in situations where the end product |
| as a basis for analysis. In fact it has been argued | | | | needs to be electricity and where a small |
| that its indiscriminate use in many standard books | | | | conversion device is a critical factor. |
| on engineering thermodynamics has done a | | | | Photo gallery |
| disservice to the study of Stirling engines in | | | | Preserved examples of antique Rider hot air |
| general. | | | | engines - an alpha configuration Stirling |
| Other real-world issues reduce the efficiency of | | | | See also |
| actual engines, due to limits of convective heat | | | | Thermomechanical generator |
| transfer, and viscous flow (friction). There are | | | | Beale Number |
| also practical mechanical considerations, for | | | | West Number |
| instance a simple kinematic linkage may be | | | | Schmidt number |
| favoured over a more complex mechanism | | | | Fluidyne engine |
| needed to replicate the idealized cycle, and | | | | Stirling radioisotope generator |
| limitations imposed by available materials such as | | | | Relative cost of electricity generated by different |
| non-ideal properties of the working gas, thermal | | | | sources |
| conductivity, tensile strength, creep, rupture | | | | Distributed generation |
| strength, and melting point. | | | | References |
| Operation | | | | ^ "Stirling Engines", G. Walker (1980), Clarenden |
| Since the Stirling engine is a closed cycle, it | | | | Press, Oxford, page 1: "A Stirling engine is a |
| contains a fixed mass of gas called the "working | | | | mechanical device which operates on a *closed* |
| fluid", most commonly air, hydrogen or helium. In | | | | regenerative thermodynamic cycle, with cyclic |
| normal operation, the engine is sealed and no gas | | | | compression and expansion of the working fluid at |
| enters or leaves the engine. No valves are | | | | different temperature levels." |
| required, unlike other types of piston engines. The | | | | ^ T. Finkelstein; A.J. Organ (2001), Chapters |
| Stirling engine, like most heat engines, cycles | | | | 2&3 |
| through four main processes: cooling, compression, | | | | ^ Sleeve notes from A.J. Organ (2007) |
| heating and expansion. This is accomplished by | | | | ^ F. Starr (2001) |
| moving the gas back and forth between hot and | | | | ^ C.M. Hargreaves (1991), Chapter 2.5 |
| cold heat exchangers, often with a regenerator | | | | ^ "A new Prime Mover", J.F.J. Malone, Journal of |
| between the heater and cooler. The hot heat | | | | the Royal Society of Arts, June 12, 1931, |
| exchanger is in thermal contact with an external | | | | reprinted with further material as "Secrets of the |
| heat source, such as a fuel burner, and the cold | | | | Malone Heat Engine, Richard A. Ford (1983), |
| heat exchanger being in thermal contact with an | | | | Lindsay Publications, Bradley IL |
| external heat sink, such as air fins. A change in | | | | ^ W.R. Martini (1983), p.6 |
| gas temperature will cause a corresponding | | | | ^ W.H. Brandhorst; J.A. Rodiek (2005) |
| change in gas pressure, while the motion of the | | | | ^ B. Kongtragool; S. Wongwises (2003) |
| piston causes the gas to be alternately expanded | | | | ^ A.J. Organ (1992), p.58 |
| and compressed. | | | | ^ Y. Timoumi; I. Tlili; S. Ben Nasrallah (2007) |
| The gas follows the behaviour described by the | | | | ^ K. Hirata (1998) |
| gas laws which describe how a gas' pressure, | | | | ^ M.Keveney (2000a) |
| temperature and volume are related. When the | | | | ^ M. Keveney (2000b) |
| gas is heated, because it is in a sealed chamber, | | | | ^ D.Liao (a) |
| the pressure rises and this then acts on the | | | | ^ Quasiturbine Agence (a) |
| power piston to produce a power stroke. When | | | | ^ "Ringbom Stirling Engines", James R. Senft, |
| the gas is cooled the pressure drops and this | | | | 1993, Oxford University Press |
| means that less work needs to be done by the | | | | ^ "Free-Piston Stirling Engines", G. Walker et |
| piston to compress the gas on the return stroke, | | | | al.,Springer 1985, reprinted by Stirling Machine |
| thus yielding a net power output. | | | | World, West Richland WA |
| When one side of the piston is open to the | | | | ^ "The Thermo-mechanical Generator...", E.H. |
| atmosphere, the operation is slightly different. As | | | | Cooke-Yarborough, (1967) Harwell Memorandum |
| the sealed volume of working gas comes in | | | | No. 1881 and (1974) Proc. I.E.E., Vol. 7, pp. 749-751 |
| contact with the hot side, it expands, doing work | | | | ^ G.M. Benson (1973 and 1977) |
| on both the piston and on the atmosphere. When | | | | ^ D. Postle (1873) |
| the working gas contacts the cold side, its | | | | ^ R. Sier (1999) |
| pressure drops below atmospheric pressure and | | | | ^ T. Finkelsteinl; A.J. Organ (2001), Chapter 2.2 |
| the atmosphere pushes on the piston and does | | | | ^ English patent 4081 of 1816 Improvements for |
| work on the gas. | | | | diminishing the consumption of fuel and in |
| To summarize, the Stirling engine uses the | | | | particular an engine capable of being applied to the |
| temperature difference between its hot end and | | | | moving (of)machinery on a principle entirely new. |
| cold end to establish a cycle of a fixed mass of | | | | as reproduced in part in C.M. Hargreaves (1991), |
| gas, heated and expanded, and cooled and | | | | Appendix B, with full transcription of text in R. Sier |
| compressed, thus converting thermal energy into | | | | (1995), p.?? |
| mechanical energy. The greater the temperature | | | | ^ R. Sier (1995), p. 93 |
| difference between the hot and cold sources, the | | | | ^ A.J. Organ (2008a) |
| greater the thermal efficiency. The maximum | | | | ^ Excerpt from a paper presented by James |
| theoretical efficiency is equivalent to the Carnot | | | | Stirling in June 1845 to the Institute of Civil |
| cycle, however the efficiency of real engines is | | | | Engineers. As reproduced in R. Sier (1995), p.92. |
| less than this value due to friction and other | | | | ^ A. Nesmith (1985) |
| losses. | | | | ^ R. Chuse; B. Carson (1992), Chapter 1 |
| Video showing the compressor and displacer of a | | | | ^ R. Sier (1995), p.94 |
| very small Stirling Engine in action | | | | ^ T. Finkelstein; A.J. Organ (2001), p.30 |
| Very low-power engines have been built which will | | | | ^ Hartford Steam Boiler (a) |
| run on a temperature difference of as little as 0.5 | | | | ^ T. Finkelstein; A.J. Organ (2001), Chapter 2.4 |
| K. | | | | ^ The 1906 Rider-Ericsson Engine Co. catalog |
| Pressurization | | | | claimed that "any gardener or ordinary domestic |
| In most high power Stirling engines, both the | | | | can operate these engines and no licensed or |
| minimum pressure and mean pressure of the | | | | experienced engineer is required". |
| working fluid are above atmospheric pressure. | | | | ^ T. Finkelstein; A.J. Organ (2001), p.64 |
| This initial engine pressurization can be realized by | | | | ^ T. Finkelstein; A.J. Organ (2001), p.34 |
| a pump, or by filling the engine from a | | | | ^ T. Finkelstein; A.J. Organ (2001), p.55 |
| compressed gas tank, or even just by sealing the | | | | ^ C.M. Hargreaves (1991), pp.2830 |
| engine when the mean temperature is lower than | | | | ^ Philips Technical Review Vol.9 No.4 page 97 |
| the mean operating temperature. All of these | | | | (1947) |
| methods increase the mass of working fluid in the | | | | ^ C.M. Hargreaves (1991), Fig. 3 |
| thermodynamic cycle. All of the heat exchangers | | | | ^ C.M. Hargreaves (1991), p.61 |
| must be sized appropriately to supply the | | | | ^ Letter dated March 1961 from Research and |
| necessary heat transfer rates. If the heat | | | | Control Instruments Ltd. London WC1 to North |
| exchangers are well designed and can supply the | | | | Devon Technical College, offering "remaining |
| heat flux needed for convective heat transfer, | | | | stocks...... to institutions such as yourselves..... at a |
| then the engine will in a first approximation | | | | special price of 75 nett" |
| produce power in proportion to the mean | | | | ^ C.M. Hargreaves (1991), p.77 |
| pressure, as predicted by the West number, and | | | | ^ T. Finkelstein; A.J. Organ (2001), Page 66 & |
| Beale number. In practice, the maximum pressure | | | | 229 |
| is also limited to the safe pressure of the | | | | ^ A.J. Organ (1992), Chapter 3.1 - 3.2 |
| pressure vessel. Like most aspects of Stirling | | | | ^ "An Introduction to Low Temperature |
| engine design, optimization is multivariate, and | | | | Differential Stirling Engines", James R. Senft, 1996, |
| often has conflicting requirements. | | | | Moriya Press |
| Lubricants and friction | | | | ^ a b A.J. Organ (1997), p.?? |
| A modern Stirling engine and generator set with | | | | ^ a b c C.M. Hargreaves (1991), p.?? |
| 55 kW electrical output, for combined heat and | | | | ^ a b WADE (a) |
| power applications | | | | ^ Krupp and Horn. Earth: The Sequel. p. 57 |
| At high temperatures and pressures, the oxygen | | | | ^ a b Kockums (a) |
| in air-pressurized crankcases, or in the working | | | | ^ Z. Herzog (2008) |
| gas of hot air engines, can combine with the | | | | ^ K. Hirata (1997) |
| engine's lubricating oil and explode. At least one | | | | ^ BBC News (2003), "The boiler is based on the |
| person has died in such an explosion. | | | | Stirling engine, dreamed up by the Scottish |
| Lubricants can also clog heat exchangers, | | | | inventor Robert Stirling in 1816. [...] The technical |
| especially the regenerator. For these reasons, | | | | name given to this particular use is Micro |
| designers prefer non-lubricated, low-coefficient of | | | | Combined Heat and Power or Micro CHP." |
| friction materials (such as rulon or graphite), with | | | | ^ A.J. Organ (2008b) |
| low normal forces on the moving parts, especially | | | | ^ L.G. Thieme (1981) |
| for sliding seals. Some designs avoid sliding | | | | ^ C.M. Hargreaves (1991), p.63 |
| surfaces altogether by using diaphragms for | | | | ^ a b by: admin (2008-11-06). "What is |
| sealed pistons. These are some of the factors | | | | Microgeneration? And what is the most cost |
| that allow Stirling engines to have lower | | | | effective in terms of CO2 reduction | Claverton |
| maintenance requirements and longer life than | | | | Group". Retrieved 2009-07-24. |
| internal-combustion engines. | | | | ^ Pure Energy Systems (2005) |
| Analysis | | | | ^ "Tessera Solar World-Scale Power Projects". |
| Comparison with internal combustion engines | | | | Tessera Solar. Retrieved 2010-01-21. |
| In contrast to internal combustion engines, Stirling | | | | ^ "Battle Brewing Over Giant Desert Solar Farm". |
| engines have the potential to use renewable heat | | | | New York Times. 2009-08-05. Retrieved |
| sources more easily, to be quieter, and to be | | | | 2010-01-21. |
| more reliable with lower maintenance. They are | | | | ^ "The Kockums Stirling AIP system - proven in |
| preferred for applications that value these unique | | | | operational service". Kockums. Retrieved |
| advantages, particularly if the cost per unit energy | | | | 2009-11-12. |
| generated ($/kWh) is more important than the | | | | ^ |
| capital cost per unit power ($/kW). On this basis, | | | | ^ J. Hasci (2008) |
| Stirling engines are cost competitive up to about | | | | ^ Precer Group (a) |
| 100 kW. | | | | ^ a b S.K. Wickham (2008) |
| Compared to an internal combustion engine of the | | | | ^ |
| same power rating, Stirling engines currently have | | | | ^ |
| a higher capital cost and are usually larger and | | | | ^ S. Backhaus; G. Swift (2003) |
| heavier. However, they are more efficient than | | | | ^ Carbon Trust (2007) |
| most internal combustion engines. Their lower | | | | ^ MSI (2008) |
| maintenance requirements make the overall | | | | Bibliography |
| energy cost comparable. The thermal efficiency is | | | | S.D. Allan (2005). "World's Largest Solar Installation |
| also comparable (for small engines), ranging from | | | | to use Stirling Engine Technology". Pure Energy |
| 15% to 30%. For applications such as micro-CHP, | | | | Systems News. Retrieved 2009-01-19. |
| a Stirling engine is often preferable to an internal | | | | S. Backhaus; G. Swift (2003). "Acoustic Stirling |
| combustion engine. Other applications include | | | | Heat Engine: More Efficient than Other |
| water pumping, astronautics, and electrical | | | | No-Moving-Parts Heat Engines". Los Alamos |
| generation from plentiful energy sources that are | | | | National Laboratory. Retrieved 2009-01-19. |
| incompatible with the internal combustion engine, | | | | BBC News (2003-10-31). "Power from the people". |
| such as solar energy, and biomass such as | | | | Retrieved 2009-01-19. |
| agricultural waste and other waste such as | | | | W.T. Beale (1971). "Stirling Cycle Type Thermal |
| domestic refuse. Stirlings have also been used as | | | | Device", US patent 3552120. Granted to Research |
| a marine engine in Swedish Gotland class | | | | Corp, 5 January 1971. |
| submarines. However, Stirling engines are generally | | | | G.M. Benson (1977). "Thermal Oscillators", US |
| not price-competitive as an automobile engine, due | | | | patent 4044558. Granted to New Process Ind, 30 |
| to high cost per unit power, low power density | | | | August 1977 . |
| and high material costs. | | | | G.M. Benson (1973). "Thermal Oscillators". |
| Basic analysis is based on the closed-form | | | | Proceedings of the 8th IECEC. Philadelphia: ASME. |
| Schmidt analysis. | | | | pp. 182189. |
| Advantages | | | | H.W. Brandhorst; J.A. Rodiek (2005). "A 25 kW |
| Stirling engines can run directly on any available | | | | Solar Stirling Concept for Lunar Surface |
| heat source, not just one produced by | | | | Exploration". in International Astronautics |
| combustion, so they can run on heat from solar, | | | | Federation (PDF). Procedings of the 56th |
| geothermal, biological, nuclear sources or waste | | | | International Astronautical Co... |