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Pump Maintenance and Repair for Pressure Washers

If you have a pressure washer business pulsate. When the water level in your
you will eventually need to change out or tank reaches a point below the leak in
repair the pump. There are a few things the hose, air will replace the water and
you should know to make such change outs you'll get zero pressure. That makes it
easy. You may also need to study up on very hard to wash anything.Low pressure
preventative maintenance so that you do in the pump can be caused by a number of
not have to worry about pump failure. things; these are by far the most common,
Your pressure washer probably has one of but this is not a complete list,
two different pumps if it is industrial generally if you go thru this list the
grade. Either a Cat Pump or a General problem will be solved, check the easiest
pump; both are industry standards. things first such as water supply:Faulty
General is the leader in the industry for pressure gauge (Replace)Out of water
sales and many prefer Cat as it sucks (Fill up tank)Old or worn out tip at gun
better from plastic water tanks.Your pump nozzle (Replace)Incorrect tip (Remove and
is powered by two parallel belts replace)Belt slippage (Tighten belt)Hose
connected to your engine. You should leaks (Fix leaks)Faulty unloader
make sure not to starve your pump from (Replace)Mis-adjusted unloader
water. When the water tank is empty turn (Re-adjust)Worn packing in pump (Take it
off the engine. Starving a pump will to dealer)Inline filter clogged with dirt
burn it out in about thirty-five minutes. (Clean it)Obstruction in spray nozzle tip
The manufacturer says five to ten (Remove it)Chemical metering valve
minutes, but that's not life threatening. sucking air (Turn it off)Slow engine rpm
Your pump has a safety feature whereby (Check engine)If you have a pulsating
when you are not spraying the water, it issue at the gun or the machine is
will automatically by pass into the tank Fluctuating pressure, this is a
provided there is enough water for the completely different problem than low
complete loop. Thank you. We also pressure. You should check for: Worn
thought it was one of our great ideas. piston packing (Call dealer). Pump
You should change the oil in the pump sucking air (Fix hole), Blockage in valve
every month. Make sure your pressure (Remove, check valves and take out
washer rig is on level ground and fill blockage). If it is fluctuating and very
the pump to the red dot on the center of noisy or if your pump is only noisy check
the eyeglass. Over filling is a really for:Air in suction line (Check water
bad idea.On your pump you will notice six supply and connections)Broken or weak
large bolts. Inside of the holes are inlet or discharge valve springs (Call
check valves with springs. After 300-500 dealer)Excessive matter in valves (Check
hours you should change them. You can do and clean if necessary)Worn bearings
this yourself. The valve kits are (Check and replace. If necessary, call
$60.000. It's very easy:Unscrew dealer)Vibrations from mounting (Tighten
boltsRemove old valveReplace valveMake it. If unable, call dealer)If you find
sure to seat the valve evenlyScrew the the presence of water in the pump oil, it
bolt back in by handMake sure the O-ring could be caused by: Blown pump head
on the bolt is snugTighten with wrench seals, High humidity in air (Change oil
pretty tightInspecting The PumpIf you more often) or Piston packing worn then
drain the oil and it's got bubbles in it call your dealer. If water or oil drips
or has turned white, then you have a from the bottom of the pump this could be
blown seal and water is getting into the a number of things such as Piston packing
oil because: It overheated due to water worn, the O-ring plunger retainer is
starvation; The casing cracked because of worn, Oil seal worn, Pump head seal shot
vibration; You forgot to change the oil, or Crack in pump head. If any of these
dummy ($600 mistake and one lost day's call the dealer and see if they have the
work if you can get the parts that parts in stock, you may be able to fix it
fast).Check to see if the belts are yourself if you feel confident, if not
tight. If not tighten them. Look for you will need to leave your machines with
water drips. A slow drip on the exit the dealer for repairs.Pump lubrication
side of the pump could cost you as much should be done every three months or 500
as 150 PSI at the nozzle. A fast drip hours, which ever comes first. Use SAE
(two to three drops per second) could be 40 weight oil or equivalent for Cat
a 250-300 PSI loss at the nozzle. A pumps. Use 20/30 weight non-detergent
steady drip stream might be a 500 plus oil for General pumps. It should be
PSI loss. When you see water leaking, hydraulic oil with anti-wear and rust
fix the leak ASAP. Be sure to use ample inhibitor additives. The oil level should
Teflon tape when re-tightening fittings. be checked by looking in the window on
This will stop future leaks, prevent rust the side of the pump. Only fill oil half
and make fittings easy to separate in the way to the red dot.As a pressure washing
future.A hole in a hose or leak on the contractor you must understand how to
inlet side of the pump causes air to get maintain and repair your equipment, think
in. The pump will act as if it's about it.Lance Winslow - Online Think
starving for water. It might even Tank forum board.




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