| If you have a pressure washer business
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| | pulsate. When the water level in your
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| you will eventually need to change out or
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| | tank reaches a point below the leak in
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| repair the pump. There are a few things
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| | the hose, air will replace the water and
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| you should know to make such change outs
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| | you'll get zero pressure. That makes it
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| easy. You may also need to study up on
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| | very hard to wash anything.Low pressure
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| preventative maintenance so that you do
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| | in the pump can be caused by a number of
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| not have to worry about pump failure.
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| | things; these are by far the most common,
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| Your pressure washer probably has one of
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| | but this is not a complete list,
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| two different pumps if it is industrial
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| | generally if you go thru this list the
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| grade. Either a Cat Pump or a General
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| | problem will be solved, check the easiest
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| pump; both are industry standards.
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| | things first such as water supply:Faulty
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| General is the leader in the industry for
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| | pressure gauge (Replace)Out of water
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| sales and many prefer Cat as it sucks
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| | (Fill up tank)Old or worn out tip at gun
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| better from plastic water tanks.Your pump
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| | nozzle (Replace)Incorrect tip (Remove and
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| is powered by two parallel belts
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| | replace)Belt slippage (Tighten belt)Hose
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| connected to your engine. You should
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| | leaks (Fix leaks)Faulty unloader
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| make sure not to starve your pump from
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| | (Replace)Mis-adjusted unloader
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| water. When the water tank is empty turn
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| | (Re-adjust)Worn packing in pump (Take it
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| off the engine. Starving a pump will
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| | to dealer)Inline filter clogged with dirt
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| burn it out in about thirty-five minutes.
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| | (Clean it)Obstruction in spray nozzle tip
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| The manufacturer says five to ten
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| | (Remove it)Chemical metering valve
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| minutes, but that's not life threatening.
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| | sucking air (Turn it off)Slow engine rpm
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| Your pump has a safety feature whereby
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| | (Check engine)If you have a pulsating
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| when you are not spraying the water, it
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| | issue at the gun or the machine is
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| will automatically by pass into the tank
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| | Fluctuating pressure, this is a
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| provided there is enough water for the
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| | completely different problem than low
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| complete loop. Thank you. We also
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| | pressure. You should check for: Worn
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| thought it was one of our great ideas.
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| | piston packing (Call dealer). Pump
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| You should change the oil in the pump
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| | sucking air (Fix hole), Blockage in valve
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| every month. Make sure your pressure
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| | (Remove, check valves and take out
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| washer rig is on level ground and fill
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| | blockage). If it is fluctuating and very
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| the pump to the red dot on the center of
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| | noisy or if your pump is only noisy check
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| the eyeglass. Over filling is a really
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| | for:Air in suction line (Check water
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| bad idea.On your pump you will notice six
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| | supply and connections)Broken or weak
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| large bolts. Inside of the holes are
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| | inlet or discharge valve springs (Call
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| check valves with springs. After 300-500
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| | dealer)Excessive matter in valves (Check
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| hours you should change them. You can do
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| | and clean if necessary)Worn bearings
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| this yourself. The valve kits are
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| | (Check and replace. If necessary, call
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| $60.000. It's very easy:Unscrew
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| | dealer)Vibrations from mounting (Tighten
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| boltsRemove old valveReplace valveMake
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| | it. If unable, call dealer)If you find
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| sure to seat the valve evenlyScrew the
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| | the presence of water in the pump oil, it
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| bolt back in by handMake sure the O-ring
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| | could be caused by: Blown pump head
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| on the bolt is snugTighten with wrench
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| | seals, High humidity in air (Change oil
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| pretty tightInspecting The PumpIf you
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| | more often) or Piston packing worn then
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| drain the oil and it's got bubbles in it
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| | call your dealer. If water or oil drips
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| or has turned white, then you have a
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| | from the bottom of the pump this could be
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| blown seal and water is getting into the
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| | a number of things such as Piston packing
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| oil because: It overheated due to water
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| | worn, the O-ring plunger retainer is
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| starvation; The casing cracked because of
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| | worn, Oil seal worn, Pump head seal shot
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| vibration; You forgot to change the oil,
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| | or Crack in pump head. If any of these
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| dummy ($600 mistake and one lost day's
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| | call the dealer and see if they have the
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| work if you can get the parts that
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| | parts in stock, you may be able to fix it
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| fast).Check to see if the belts are
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| | yourself if you feel confident, if not
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| tight. If not tighten them. Look for
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| | you will need to leave your machines with
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| water drips. A slow drip on the exit
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| | the dealer for repairs.Pump lubrication
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| side of the pump could cost you as much
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| | should be done every three months or 500
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| as 150 PSI at the nozzle. A fast drip
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| | hours, which ever comes first. Use SAE
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| (two to three drops per second) could be
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| | 40 weight oil or equivalent for Cat
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| a 250-300 PSI loss at the nozzle. A
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| | pumps. Use 20/30 weight non-detergent
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| steady drip stream might be a 500 plus
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| | oil for General pumps. It should be
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| PSI loss. When you see water leaking,
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| | hydraulic oil with anti-wear and rust
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| fix the leak ASAP. Be sure to use ample
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| | inhibitor additives. The oil level should
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| Teflon tape when re-tightening fittings.
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| | be checked by looking in the window on
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| This will stop future leaks, prevent rust
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| | the side of the pump. Only fill oil half
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| and make fittings easy to separate in the
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| | way to the red dot.As a pressure washing
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| future.A hole in a hose or leak on the
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| | contractor you must understand how to
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| inlet side of the pump causes air to get
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| | maintain and repair your equipment, think
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| in. The pump will act as if it's
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| | about it.Lance Winslow - Online Think
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| starving for water. It might even
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| | Tank forum board.
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