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Selection of Dust Collectors for Air Cleaning

Canadian Air Systems Co. is a engineering concurrently, counter=concurrently or in
company for industrial dust collecting cross-flow and are used primarily for
systems. Dust collecting equipment is applications involving gas, vapor and
available in numerous designs utilizing a mist removal.
number of principles and featuring wide - Wet Centrifugal Collectors
variation in effectiveness, initial cost, Â Wet centrifugal dust collectros
operating and maintenance expense, space, utilize centrifugal force to acceslerate
arrangements and material of the dust particle and impigne it upon a
construction. wetted collector surface. These
Factors influencing dust collection collectors are more efficient than the
equipment selection include: chamber type. Some are availbale with
* Concentration and particle size of different number of impingement sections.
contaminant; - Wet Dynamic Precipitators
* Degree of collection required; Â This type uses water sprays within a
* Characteristics of air or gas stream; fan housing and obtains precipitation of
* Characteristics of contaminant; the dust particles on the wetted surface
* Methods of disposal. of an impeller with special fan blade
Depenging on above factors, the following shape. No internal pressure drop is
Canadian Air Systems dust collector types involved although mechanical efficiency
can be utilized: is somewhat lower than the mechanical
ELECTROSTATIC PRECIPIRATORS efficiency of standard exhaust fans.
 The principle of collection relies on - Orifice Type Collectors
the ability to impart a negative charge  In this group of wet collectors
to particles in the gas stream causing designs, the air flow through the
them to move and adhere to the grounded collector is brought in contact with a
or positively charged collector plates. sheet of water in a restricted passage.
Most precipitators are made for Water flow may be induced by the velocity
horizontal air flow with velocities 100 of the air stream or maintained by pumps
to 600 fpm. and weirs.
- Fabric Collectors - Venturi Scrubbers
 Fabric arresters are high efficiency,  This collector uses a venturi-shaped
medium cost collectros. Dust collection construction to establish throat
is obtained by building up a mat of the velocities considerably higher than those
material on the dirty side of the media. experienced with the orifice type. The
This mat provides the actual filtering or collection mechanism of the venturi is
straining bed. By means of this bed a impaction. As with wet collectors in
high degree of removal is obtained even general, the collection efficiency of the
on submicron size particles. venturi increases with higher pressure
- Intermittent-Duty Fabric Collectors drops. Different pressure drops are
 These types may use either envelope achieved by designing for selected gas
or stocking arrangement of the fabric but velocities in the throat. The venturi
will generally employ shaking or iteself is a gas conditioner causing
vibrating as a means of reconditioning. intimate contact between particles in the
Periodically Uusually at 4 to 6 hour gas and the multiple jet streams of
intervals0 the air flow must be stopped scrubbing water.
to effect reconditioning - thus the DRY COLLECTORS
classification "intermittent". - Cyclone Dust Collectros
- Multiple-Section, Continuous-Duty, Â Cyclone Collectors are frequently
Automatic Fabric Collectors applied for the removal of coarse dusts
 The disadvanteges of stopping the air from an air stream, as a pre-cleaner to
flow to permit vibration and variations more efficient dry or wet dust collectors
in the airflow can be overcomed by using and / or as a separator in product
of sectional arresters allowing conveying systems using an air stream to
continuous operation of the exhaust transport material. Principle advantages
system as automatic dampers periodically are low cost, low maintenance and low
take one section out of service for pressure drop (in order 0.75" to 1.5"
reconditioning the fabric while the WG), but this type dust collector can not
remaining sections take the entire gas be used for collection of fine particles.
volume. Â
- Reverse-Jet Fabric Collectors - High Efficiency Centrifugal Collectors
 The reverse-jet type differs from the  Have been developed whereby higher
conventional arrsters in its use of high centrifugal forces are exerted on dust
pressure air to clean the fabric. One particles in a gas stream. Improvement in
type uses high pressure air (30" - 40" dust separation efficiency has been
WG) froma travelling "blow ring" to obtained by 1) increasing velocities
dislodge the collected cake from inside through a cyclone shape dust collector,
the fabric tube. Another type uses high 2) utilizing a skimmer or other design
pressure compressed air (100 PSI) to feature, 3) using a number of small
break the dust cake from the exterior of diameter cyclones in parallel and 4)
the fabric tube or envelope by the placing units in series in some unusual
intermittent application of reverse-jet applications.
compressed air. - Dry Type Dynamic Precipitators
- Reverse-Flow Collapse, Continuous-Duty  In this collector, dust is
Collectors precipitated by centrifugal force on to
 Reverse-flow collapse cleaning is specially shaped blades on an exhauster
generally used with glass media which is wheel and then conveyed through a dust
fragile and requires a gentle cleaning circuit in the fan casing to the dust
technique. Reversing the glass flow storage hopper.
provides a gentle collapse of the fabric - Louver Type Dust Collectors
usually in a "four point star" braking  Centrifugal forces can be applied to
the dust cake which falls by gravity into a particle by a rapid change in direction
the hopper. of air flow by series of plates set at an
WET COLLECTORS angle to the air stream. Coarse particles
 Wet collectors are available in many traverse the air stream and will project
different designs. They have the ability back to the dirty air side by the forces
to handle high temperature and that can be produced from such an impact.
moisture-laden gases. The collection of - Settling Chambers
dust in wetted form eliminates a  Dust is ettled out in a large chamber
secondary dust problem in disposal of when conveying velocities are reduced to
collected material. Also, some dust the point where the particles are no
represent explosion or fire hazard when longer conveyed. Extreme space
dry and wet collectors eliminate or at requirements and the presence of edde
least reduce the hazzard. currents to nullify the effective
- Chamber or Spray Tower velocity mean that settling chamber type
 Consists of a round or rectangular of dust collectors can be used only for
chamber into which water is introduced removal of extremely coarse particles.
via spray nozzles. There are many - Potable Unit Collectors
variations in design but the principal  To fill the need for dust collection
mechanism is impaction of dust particles from isolated, portable or frequently
on the liquid droplets created by relocated dust producing operations, a
nozzles. These droplets are separated number of unit collector designs are
from the air stream by centrifugal force availbale having capacities in the range
or impingement on water eliminators. of 200 to 1,000 CFM. Featuring small
- Packed Towers space and designed to recirculate the
 Collectors in this group are air, collectors of this type have been
essentially contact beds through which used extensively, especially in the metal
gases and liquid pass either working industry.




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